ESP Anode Plate Roll Forming Line 

Primary Industrial Applications

1. Power Plants: Coal-fired, gas-fired, and biomass power plants use ESPs to capture fly ash and particulate emissions. The machine produces large-format anode plates (480-type) for high-capacity ESPs, ensuring efficient dust collection (99.9%+).
2. Steel & Metallurgical Plants: Blast furnaces, converters, and rolling mills generate large amounts of dust. The machine produces corrosion-resistant anode plates (00Cr12 steel) for ESPs in these harsh environments.
3. Cement Factories: Cement kilns and grinding plants emit alkaline dust. The machine’s precision punching ensures anode plates fit cement plant ESPs, reducing particulate emissions to meet EU and Chinese environmental standards.
4. Waste Incineration Plants: Municipal and industrial waste incineration produces toxic fly ash. The machine produces high-precision anode plates for ESPs that capture hazardous particulates, protecting public health.
5. Other Industries: Chemical plants, glass factories, and mining operations use ESPs for dust control, with the machine producing custom anode plates for specialized ESP designs.

Core Benefits of the Machine

1. High Production Efficiency
   • Operating at 6–20m/min, the machine produces 360–1200 meters of anode plate per hour—10–15 times faster than manual bending and punching.
   • Continuous production with minimal coil changes (1–5 ton coils) reduces downtime by 40% compared to small-coil manual production.
2. Unmatched Precision & Consistency
   • Profile accuracy of ±0.5mm and hole position accuracy of ±2.0mm ensure every anode plate is identical, eliminating assembly errors in ESPs.
   • Incremental roll forming prevents steel cracking or warping, ensuring consistent structural strength across all plates—critical for ESP performance.
3. Significant Cost Savings
   • Labor Cost Reduction: Only 2–3 operators are needed, reducing labor costs by 70% compared to manual production teams.
   • Material Waste Minimization: High material utilization rate (95%+) due to precise cutting and forming, reducing steel waste by 20–30%.
   • Low Maintenance: Heavy-duty rollers and frame design reduce maintenance frequency, with a 1-year warranty and long service life (500,000+ meters for rollers).
4. Advanced Automation & Ease of Operation
   • PLC touchscreen control with preset programs allows quick model switching (10–15 minutes) between 385-type, 480-type, and ZT-24 anode plates.
   • Real-time monitoring and fault diagnosis reduce operator training time (1–2 days) and minimize production errors.
   • Safety features (emergency stop, overload protection) ensure safe operation in industrial environments.
5. Customization & Versatility
   • The machine can be customized to produce anode plates of different thicknesses (0.8–2.0mm), widths (350–500mm), and profiles (corrugated, flat) per customer requirements.
   • Compatible with various steel materials (SPCC, ST12–ST14, 00Cr12) to meet corrosion resistance and strength needs.
6. Support for Environmental Protection Goals
   • High-quality anode plates produced by the machine improve ESP dust collection efficiency, helping industries meet strict emission standards (e.g., EPA, EU ETS, Chinese GB standards).
   • Reduced material waste and energy consumption align with sustainable manufacturing practices in the environmental protection industry.

Contact: Elise
Tel:+86-155 3281 7581
Email: elise@tgrfm.cn