Unistrut Channel Roll Forming Machine

Manufacture solar PV mounting structures and utility tunnel supports with our versatile Unistrut Channel Roll Forming Machine. Supports 41×41, 21×21, and 41×21 profiles. High automation, low waste, fast speeds, and comprehensive after-sales service.

Contact: Elise
Tel:+86-155 3281 7581
Email: elise@tgrfm.cn

Description

The ability to produce multiple profile types on a single production line offers significant advantages for manufacturers serving diverse markets. Our Unistrut Channel Roll Forming Machine are engineered for versatility, capable of producing 41×41 mm, 21×21 mm, and 41×21 mm profiles—the three most widely used cross-sections in solar PV mounting structures and utility tunnel (pipe gallery) support systems.

One Machine, Multiple Applications

Profile Primary Applications
41×41 mm Main rails for solar ground-mount systems; primary structural members in utility tunnel supports; seismic bracing components
21×21 mm Secondary rails for solar carports; lightweight cable tray supports; small-scale mounting brackets
41×21 mm Versatile profile used for both solar racking cross-members and utility tunnel hanger systems; ideal for applications requiring directional strength

With quick-change tooling and recipe-based controls, switching between these profiles takes minutes—not hours—allowing you to respond rapidly to changing project requirements.

Solar PV Mounting Structures: Built for the Elements
Solar installations face decades of exposure to wind, snow, rain, and temperature extremes. Our roll forming machines produce profiles that meet international standards for:

  • Structural integrity: Profiles designed to withstand design wind speeds up to 150 mph and snow loads up to 100 psf

  • Corrosion resistance: Compatible with hot-dip galvanized (Z275–Z600), Galvalume, and stainless steel coils

  • Module compatibility: Precise hole patterns align with standard PV module frame dimensions (1,000mm, 1,200mm, and 1,500mm widths)

Utility Tunnel Support Systems: Precision for Critical Infrastructure
Utility tunnels—also referred to as pipe galleries—require support systems that organize and secure vital infrastructure. Our profiles are used in:

  • Cable tray supports: Providing stable mounting for electrical and data cables

  • Pipe hangers: Supporting water, gas, and HVAC piping

  • Seismic restraint systems: Ensuring infrastructure remains secure during seismic events

  • Equipment mounting frames: Supporting pumps, valves, and monitoring equipment

The precision of our roll forming process ensures that all components fit together seamlessly, reducing installation time and ensuring long-term reliability.

Automation & Efficiency Features
Our machines deliver exceptional value through:

  • High Automation: PLC-controlled operation with recipe storage for all three profile types. The HMI touchscreen provides real-time production data, diagnostics, and alarm management.

  • Low Scrap Rate: Precision servo feeding and punching minimize material waste. Real-time sensors detect deviations early, preventing defective production. Typical material utilization exceeds 96%.

  • Fast Line Speed: Operating speeds of 15–35 meters per minute enable high-volume output. Whether you are producing for a 100 MW solar farm or a municipal utility tunnel project, our machines keep pace with demand.

  • Durable Construction: Built on heavy-duty welded steel frames with precision-ground rollers, our machines are designed for continuous operation in demanding manufacturing environments.

Comprehensive After-Sales Support
We believe that equipment performance is only part of the equation. Our after-sales service ensures your investment continues to deliver value for years:

Service Description
Installation & commissioning Expert setup to ensure optimal performance from day one
Operator & maintenance training Comprehensive training programs tailored to your team
Spare parts availability Local or regional stocking of critical wear parts
Technical support Responsive support via phone, email, and remote diagnostics
Tooling service Roller re-grinding and replacement services to extend tool life

A Strategic Investment for Growth
For manufacturers looking to expand into the solar energy or infrastructure sectors, our cold roll forming machines offer a strategic advantage. By producing 41×41, 21×21, and 41×21 profiles on a single, highly automated line, you can:

  • Reduce capital investment compared to multiple dedicated machines

  • Lower operating costs through reduced labor and scrap

  • Respond quickly to diverse customer requirements

  • Scale production as market demand grows

Contact us today to learn how our cold roll forming solutions can support your solar PV and utility tunnel profile manufacturing needs.

Contact: Elise
Tel:+86-155 3281 7581
Email: elise@tgrfm.cn

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+86 155 3281 7581

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+86 15532817581

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