Unistrut Channel Roll Forming Machine
Manufacture solar PV mounting structures and utility tunnel supports with our versatile Unistrut Channel Roll Forming Machine. Supports 41×41, 21×21, and 41×21 profiles. High automation, low waste, fast speeds, and comprehensive after-sales service.
Contact: Elise
Tel:+86-155 3281 7581
Email: elise@tgrfm.cn
The ability to produce multiple profile types on a single production line offers significant advantages for manufacturers serving diverse markets. Our Unistrut Channel Roll Forming Machine are engineered for versatility, capable of producing 41×41 mm, 21×21 mm, and 41×21 mm profiles—the three most widely used cross-sections in solar PV mounting structures and utility tunnel (pipe gallery) support systems.
One Machine, Multiple Applications
| Profile | Primary Applications |
|---|---|
| 41×41 mm | Main rails for solar ground-mount systems; primary structural members in utility tunnel supports; seismic bracing components |
| 21×21 mm | Secondary rails for solar carports; lightweight cable tray supports; small-scale mounting brackets |
| 41×21 mm | Versatile profile used for both solar racking cross-members and utility tunnel hanger systems; ideal for applications requiring directional strength |
With quick-change tooling and recipe-based controls, switching between these profiles takes minutes—not hours—allowing you to respond rapidly to changing project requirements.
Solar PV Mounting Structures: Built for the Elements
Solar installations face decades of exposure to wind, snow, rain, and temperature extremes. Our roll forming machines produce profiles that meet international standards for:
-
Structural integrity: Profiles designed to withstand design wind speeds up to 150 mph and snow loads up to 100 psf
-
Corrosion resistance: Compatible with hot-dip galvanized (Z275–Z600), Galvalume, and stainless steel coils
-
Module compatibility: Precise hole patterns align with standard PV module frame dimensions (1,000mm, 1,200mm, and 1,500mm widths)
Utility Tunnel Support Systems: Precision for Critical Infrastructure
Utility tunnels—also referred to as pipe galleries—require support systems that organize and secure vital infrastructure. Our profiles are used in:
-
Cable tray supports: Providing stable mounting for electrical and data cables
-
Pipe hangers: Supporting water, gas, and HVAC piping
-
Seismic restraint systems: Ensuring infrastructure remains secure during seismic events
-
Equipment mounting frames: Supporting pumps, valves, and monitoring equipment
The precision of our roll forming process ensures that all components fit together seamlessly, reducing installation time and ensuring long-term reliability.
Automation & Efficiency Features
Our machines deliver exceptional value through:
-
High Automation: PLC-controlled operation with recipe storage for all three profile types. The HMI touchscreen provides real-time production data, diagnostics, and alarm management.
-
Low Scrap Rate: Precision servo feeding and punching minimize material waste. Real-time sensors detect deviations early, preventing defective production. Typical material utilization exceeds 96%.
-
Fast Line Speed: Operating speeds of 15–35 meters per minute enable high-volume output. Whether you are producing for a 100 MW solar farm or a municipal utility tunnel project, our machines keep pace with demand.
-
Durable Construction: Built on heavy-duty welded steel frames with precision-ground rollers, our machines are designed for continuous operation in demanding manufacturing environments.
Comprehensive After-Sales Support
We believe that equipment performance is only part of the equation. Our after-sales service ensures your investment continues to deliver value for years:
| Service | Description |
|---|---|
| Installation & commissioning | Expert setup to ensure optimal performance from day one |
| Operator & maintenance training | Comprehensive training programs tailored to your team |
| Spare parts availability | Local or regional stocking of critical wear parts |
| Technical support | Responsive support via phone, email, and remote diagnostics |
| Tooling service | Roller re-grinding and replacement services to extend tool life |
A Strategic Investment for Growth
For manufacturers looking to expand into the solar energy or infrastructure sectors, our cold roll forming machines offer a strategic advantage. By producing 41×41, 21×21, and 41×21 profiles on a single, highly automated line, you can:
-
Reduce capital investment compared to multiple dedicated machines
-
Lower operating costs through reduced labor and scrap
-
Respond quickly to diverse customer requirements
-
Scale production as market demand grows
Contact us today to learn how our cold roll forming solutions can support your solar PV and utility tunnel profile manufacturing needs.
Contact: Elise
Tel:+86-155 3281 7581
Email: elise@tgrfm.cn
- Get in touch
We're Here to Help Wall & Floor Tiles Needs!
Have questions about Wall & Floor products, or partnership opportunities? Our team is ready to assist you with expert support and personalized solutions.
- CONTACT US
